Metates – World Class Size & Scale
The Metates project in Mexico is one of the largest, undeveloped disseminated gold and silver deposits in the world. A NI 43-101 report by Independent Mining Consultants of Tucson, Arizona outlines proven and probable reserves of over 18 million ounces of gold, over 500 million ounces of silver and over 4 billion pounds of zinc.
Metates is 100% owned by Chesapeake and is located 175 kilometers northeast of Mazatlán in Durango state.
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Summary of Past Studies
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In 2013, M3 Engineering & Technology of Tucson, Arizona (“M3”) completed a pre-feasibility study (“PFS”) of Metates. The PFS envisioned a conventional truck and shovel open pit mining operation at a 120,000 tpd throughput. Crushed ore would be fed to a conventional SAG and ball mill circuit followed by a single stage flotation plant to produce a bulk sulphide concentrate. The concentrate is transported downhill to the processing site via a slurry pipeline where the sulfides are oxidized in an autoclave circuit prior to cyanidation to recover the gold and silver.
Payable gold and silver production in the first six years of full production (years 2-7) averaged 845,000 ounces gold and 25 million ounces silver per year. Total cash cost per gold equivalent ounce for production years 2-7 is $355, net of by-product credits. Close proximity to a high quality limestone resource and low cost power contribute significantly to the project’s economics.
Zinc would be recovered from the pressure oxidation solutions via solvent extraction/electrowinning (SX/EW) methods to produce high grade zinc ingots. Over the 25 year mine life, zinc production will average 135 million pounds per year.
The PFS demonstrates strong project economics and high leverage to gold and silver prices. At $1,350 gold/oz, $20 silver/oz and $1 zinc/lb, the pre-tax NPV is $4.2 billion at a 5% discount rate with a 16.3% IRR and payback of 5.1 years. On an after-tax basis at a 5% discount rate, the NPV is $2.5 billion with a 12.2% IRR and a payback of 6.3 years.
Strategically, Metates is unique in that a smaller mine can first be placed into production and scalable expansion can largely be funded by cash flow. In 2016, an updated PFS by M3 indicates an initial 30,000 tpd throughput rate can internally fund a ramp up to a 90,000 tpd operation within 4-5 years. The initial capital cost is estimated at $1.91 billion including a $244 million contingency.
The updated PFS mine life is 37 years including stockpile production. During the 25 years of active pit mining, the average annual production is 519,000 ounces of gold, over 9 million ounces of silver and 83 million pounds of zinc. At $1,350 gold/oz, $20 silver/oz, and $1 zinc/lb the pre-tax NPV is $2.4 billion at a 5% discount rate with an IRR of 12.6%. The life of mine operating cost is $628 per ounce with an All-In-Sustaining-Cost of $662 per ounce.
The updated PFS further derisked Metates in respect to site and infrastructure development, water and tailings management, power, reclamation and stakeholder interests. Key changes since the 2013 PFS include re-locating the process site (El Paso) closer to existing infrastructure, labour pool and support services. Desalination was also determined to be a cost effective alternative water source with long term supply and less stakeholder risk.
The Future: Developing Metates as a Low cost, Scalable Sulphide Heap Leach Mine
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In January 2021, Chesapeake acquired Alderley Gold Corp., a private British Columbia mining technology company. With the acquisition of Alderley, Chesapeake gained access to a proven and innovative sulphide heap leaching technology together with certain asset rights and proprietary databases, creating the path towards a new growth oriented and innovative gold and silver producer. Chesapeake will now focus on progressing the Metates project towards production using the Technology in a heap leach operation.
Chesapeake has conducted preliminary testing on several samples from the Metates project. Metallurgical test results indicated the process will promote the oxidation of the sulphides to a level that will allow the subsequent leaching and recovery of gold and silver. With the Technology, the development of Metates as a heap leap operation will no longer envision autoclave circuits leading to significantly lower capital and processing costs, stronger overall project economics and a greatly reduced environmental footprint.
An updated PFS on Metates outlining the option for a new low capital cost, scalable sulphide heap leach operation is expected to be released in mid-2021.
Innovative & Disruptive Processing Technology
Demand for gold & silver as a store of value continues to rise steadily with excessive growth in global money supply. However, precious metal mining has not kept pace and we are now mining lower grades ores today than at any time in history. World class deposit discovery rates are falling, existing oxide resources are being depleted, and a growing number of new mines use much higher-cost and technically challenging mining and processing methods.
These factors, combined with stricter environmental and permitting regulations, as well global water supply issues are significant headwinds for the precious metals mining industry.
Heap leaching, although in use for centuries as a means to economically extract valuable metals from ore, has now gained considerable popularity and large scale adoption in the mining industry in recent decades. It is most common as a processing method to extract gold, silver, copper, nickel and uranium.
At a high level, the process involves mining the ore, crushing (if necessary), placing ore on a lined pad, using appropriate chemical reagents to dissolve target metals, collecting leachate material and processing the solution to recover valuable metals, while recycling the barren solution back to the heap
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- Simplified design and equipment requirements
- Lower capital and operating costs and thus applicable to low-grade ore
- Quicker construction timelines
- Rapid payback
Environmental & Permitting Advantages:
- No tailings disposal
- Significantly less water consumption
- Significantly less power consumption / carbon dioxide emissions
The Future: Recent developments allow for the use of heap leaching technology to process primary sulfide ores
The gold & silver mining industry is finally reaching a turning point. Surface oxide deposits are being rapidly depleted and miners are now forced to innovate and turn attention towards sulphide orebodies that were traditionally thought to be more expensive to process using existing technologies. The vast majority of total global ore types are sulfide in nature. The solutions however lay right under our noses as the copper industry, as one example, has been oxidizing and heap leaching sulphides for decades.
Borrowing from similar concepts, Chesapeake intends to be a leader in oxidizing and heap leaching sulphide precious metal ores, starting with application of the technology on Metates.